Problem:
A large Tier 1 automotive parts manufacturer was using a traditional, approved automotive straight oil for stamping hoods, doors, quarter panels, and frames. This process presented several challenges:
- Scrap rate: Oil dripping and stringers (thin lines of lubricant) on stamped parts caused imperfections, leading to scrap.
- Worker safety: Oil mist in the air and on the floor created a slippery and potentially hazardous work environment.
- Inspection difficulty: Oil made it difficult to properly inspect stamped parts, requiring additional cleaning steps.
Solution:
Fortech proposed its water-based stamping lubricant, TechDraw FT 400™. TechDraw FT 400™ is an automotive-approved product specifically formulated to address the challenges faced by the Tier 1 manufacturer.
Results:
The implementation of TechDraw FT 400™ led to significant improvements across several key metrics:
- Reduced Scrap by 35%: The water-based formula eliminated stringers and minimized oil-related imperfections, leading to a dramatic reduction in scrap rates.
- Improved Worker Safety: TechDraw FT 400™ eliminated oil mist in the air and on the floor, creating a safer work environment for employees. Additionally, easier cleanup of the water-based solution reduced the risk of slips and falls.
- Enhanced Inspection Efficiency: Parts stamped with TechDraw FT 400™ were easier to inspect due to the clean surface. Wiping with a simple inspection fluid sufficed, eliminating the need for additional cleaning steps.
- Maintained Performance: TechDraw FT 400™ provided equivalent corrosion protection and compatibility with further processing as the traditional straight oil.
- Reduced Chemical Spend: By adopting a water-dilutable lubricant, they achieved substantial reductions in both chemical spending and concentrate volume.
Along with these benefits, the diluted in-use cost of TechDraw FT 400™ made it a compelling solution for the manufacturer.
Conclusion:
The success of TechDraw FT 400™ in this initial application led the manufacturer to confidently expand its use to other stamping jobs throughout their facility. By reducing scrap, enhancing worker safety, and streamlining inspection processes, TechDraw FT400™ delivers a clear advantage over conventional lubricants.
Benefits/ Features of Fortech TeckDraw FT 400™:
- OEM Body-in-White approved
- Provides excellent lubricating properties that protect parts and tooling
- It may be applied to all coated or non-coated substrates
- Imparts in-process corrosion protection
- Non-pigmented, no chlorine or sulfur
- Parts can go from stamping to welding or paint pre-treatment without supplemental washing.
- For ease of mixing and application, TechDraw FT 400™ can be offered pre-diluted.
Serving Manufacturers Globally
Based in Brighton, Michigan, USA, Fortech Products is an industry leader in the manufacturing and direct supply globally of lapping compounds, metalworking fluids, forming lubricants, industrial cleaners, rust preventive, and low-VOC, water-based, corrosion-resistant industrial and automotive coatings.
If you would like to learn more about Fortech’s TechDraw FT400™ or another product, talk with a product specialist today!